Precision Under Pressure: Atlas Machine & Supply's Field Team Delivers Big on High-Stakes Repairs
LOUISVILLE, KENTUCKY – Atlas Machine & Supply, Inc. recently completed two critical R-Stamp repair projects, marking another milestone in delivering high-standard pressure vessel repairs. Our R-Stamp certification by the National Board of Boiler and Pressure Vessel Inspectors is a testament to our team’s technical expertise, adherence to ASME code requirements, and dedication to quality and safety. Each project, completed on time and with successful pressure testing, highlights the exceptional skill and efficiency of Atlas’s on-site teams.
Project Highlight 1: Precision at New Heights
The Atlas team recently wrapped up intensive repairs on an R-Stamp HPS5 Splitter at a major facility in Cincinnati, OH. This project involved complex technical support and required exceptional coordination, with a column flange positioned 80 feet above ground. The job included precise welding and machining on both the head and column gasket sealing flanges. Utilizing 916L stainless steel, our team performed undercutting to remove aged buildup and precision overlaying to meet OEM specifications.
From an elevated workspace to ground-level operations, the Atlas team orchestrated simultaneous work between these levels. Crew rotations ensured consistent progress across all tasks, including flange prepping, precision weld builds, machining phonographic gasket seals, and installing oversized alignment dowels. The job’s completion within 8 days underscores the capability of our field experts to deliver under challenging logistics and demanding timelines.
Project Highlight 2: Restoring Precision to Industrial Standards
Atlas also undertook a high-stakes repair at a chemical facility in Louisville, KY, restoring a 59-1/8” OD carbon steel flange on a distillation column. This project called for undercutting, a 904L stainless steel weld buildup, and precision machining to return the flange to OEM specifications. With six days allocated, our team efficiently executed tasks from flange prepping to phonographic gasket seal machining, ensuring a precise 1/16” raised surface for optimal sealing.
Equipped with portable OD mount facing and welding equipment, the specialized Atlas team delivered with precision and adherence to the strictest safety and quality standards. This project showcased the importance of Atlas’s mobile machining and welding capabilities, enabling complex repairs directly at the site.
Acknowledging the On-Site Team and Expert Support
These successful projects reflect the hard work and dedication of our expert field team:
- Cincinnati, OH: Josh Aldridge (Field Machinist), Vincent Dorantes (Field Welder), and Richard Bentley (Field Welder)
- Louisville, KY: Josh Aldridge (Field Machinist) and Vincent Dorantes (Field Welder)
A special acknowledgment goes to Josh Wiggs, Weld Engineer, who was essential in liaising with state inspectors and ensuring all project details met regulatory standards. Josh’s presence across both projects was instrumental in streamlining inspection compliance and facilitating successful repairs.
Atlas and the R-Stamp Certification Advantage
As an R-Stamp certified company, Atlas Machine & Supply upholds the highest standards for boiler and pressure vessel repairs. Our R-Stamp certification represents our commitment to providing certified repair services that meet rigorous ASME and National Board safety and quality standards. From boiler repairs to pressure vessel modifications, our team leverages extensive expertise to maintain safe and efficient operations for our clients.
Atlas continues to set the bar high with every project we undertake, combining skilled professionals, advanced equipment, and a dedication to quality that our clients can rely on. These recent achievements in Ohio and Kentucky are yet another example of our unwavering commitment to excellence.
About Atlas Machine & Supply, Inc.:
Established in 1907, Atlas Machine & Supply, Inc. is a fourth-generation family business that has been at the forefront of the industrial services industry. With a rich legacy of delivering exceptional manufacturing, repair, and rebuild services, Atlas continues to lead through innovation, customer satisfaction, and a relentless pursuit of excellence.
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